Plastic injection mold
● ITAF16949 ● ISO9000 certificated
Injection Mold Design
As a leader in the injection mold industry, we know that high-quality plastic parts come from top quality molds and good part design. Comprehensive and professional mold design is the key to obtaining high-performance molds.
The key to successful mold making is that quality must begin with mold design capabilities. At NEWSKY, we have invested in professionals and technology, and our experienced design engineers have been committed to providing customers with the best mould design solutions, saving customers costs and making perfect products for customers. To ensure our designs meet your highest expectations.
From Concepts to CAD Drawings
NEWSKY can make mold design according to customers’ product designs, 2D/3D models or drawings with specifications. Usually STEP/STP, IGS, X-T format files is available for us to check. Our design capabilities include:
Reverse Engineering
Go beyond your peers, study your design files carefully and create the perfect mold, do pre-deformation analysis for large products.
DFM Analysis
To ensure the best performance of the mold, our engineers conduct in-depth analysis to detect possible defects and propose ideal solutions to the above problems.
Mold flow analysis
Through the simulation of virtual molding, we can enhance the mold design before creating the mold, reducing delays and additional costs in the long run.
2D & 3D mould design
We can make 3D output according to the customer's samples data, and make 2D mold layout drawings and 3D mold design drawings.
TOOL & MOLD BUILDING
A successful part starts with a well-designed mold. This complex and precise process determines part manufacturability and lifecycle costs, and it takes into account the key components of mold design while adhering to a part’s unique specifications.
Our injection mold making system is a proprietary process focused on achieving maximum efficiency in every phase of mold design, analysis, production, try-out, and injection molding production executed by a highly skilled team using state of the art equipment. This allows us to quickly convert 3D part data into high quality injection molded components in the resins our customers specify in volumes from dozens to hundreds of thousands.
PROFESSIONAL MOLD MAKING FROM START TO FINISH
Mold making is a complex and high precision process that requires a high level of skill and experience to save your cost.
1. Mold design & DFM report
As soon as the customer confirms the order of molds, our engineers will start to do an initial analysis of the parts to get an idea of the part line, gate positions, etc.
2. Mold flow analysis
The second step involves the use of predictive modeling software, which allows us to see how the molten material behaves as it enters the mold, allowing for further improvements to the design.
3. CNC machining and EDM
From rough CNC machining to precision CNC machining, and then use our Charmilles EDM machine to process the mold surface to meet requirement of the drawing.
4. Mold assembly & T1 sample
When mold was finished, our workers will trial the mold and produce the T1 samples to send our customers for checking.
5. Improvement if necessary
Based on our analysis of the T1 sample, we review the mold design and make any adjustments needed.
6. Mass production & shipment
According to the requirements of customers, mass production is carried out and transported to customers on time.
Gallery of Plastic Injection Molds
We are good at making high precision plastic injection molds, like Metal insert injection mold, overmolding injection mold, two color mold tooling and large injection mold for Automotive.
Automotive injection mold
Medical injection mold
Medical injection mold
Electronics injection mold
Printer parts injection mold
Medical injection mold